21700 Power Tray

The Ashida will need to be powered from batteries and the build calls for 21700 Lithium Polymer batteries. I picked up a pair in the early phase of the build because the trimmed Wii, when hooked up to the RVL-PMS power management board must be powered by a LiPo battery. I’ve read that there are other options but these were cheap enough and required for the final build.

The 21700 is larger than a typical AA or 18650 LiPo which means the typical battery trays I have were not going to be useful.

21700 vs AA for size comparison

I could purchase one that was the correct size but they’re $7-$10 before shipping and my budget for this month’s parts is all but spent.

Fortunately I was able to find a model on Thingiverse for a 21700 tray, but unfortunately, I didn’t have “battery clips.” These are the metal parts that make contact with the battery and allow you to connect it to things. Again, I could purchase these, and will need to for the final build, but I’m basically out of budget until next month.

So I dug around in my parts bin and found an LED light toy that the girls got as a present a while back. When we received it, for some reason, it came without a battery cover. This quickly became a problem as the batteries would fall out, or worse the girls would take them out to play with them. Eventually it ended up heading for the trash, but I diverted it to my parts bin. After all it had a switch and some LEDs, handy things that could be repurposed.

Well, tonight I cut into the battery compartment and ripped out the clips for the batteries. I cut them down to fit the tray I made, soldered on some wires, and I’ve got a working battery tray!

The tray I printed and the tray I scavenged parts from.
A close up of the tray with the clips installed and wires connected.

The tray, with battery, hooked up to the multimeter. Success!

For grins, I decided to wire on the switch that I scavenged as well. I figured this will give me a kill switch for the battery in case I ever need/want one. I could always pull the battery, but I’d rather reduce the strain on the clips which are just friction fit.

Switch is in the off position and voltage is 0.
Switch is in the on position and voltage is reading 3.5v